Development of 3D models for brass parts

When manufacturing brass parts we widely use 3D simulation, which is used both when we develop the new products and when test products for assembling.

Modern software, professional designers and experience in the production of parts by hot forging can reduce production time and the introduction of new brass products, as well as to guarantee high quality at the design stage.When developing 3D models of parts we pay our attention to manufacturability. It largely affects the manufacturing cost of the future product. On request our specialists can quickly create a 3D model with a drawing or a sample of the items.

If you have only a drawing, the 3D model is constructed according

Production of the press molds for brass forging

Our tool maintenance department is a specialized unit of the company for the production of press molds for volumetric hot brass forging and other items needed in the process.Having at our disposal a unique experience, highly qualified staff and park of mechanical, electrophysical and forging equipment,

"STA" company is ready to perform works on the design and manufacturing the molds for forging brass parts and other production tools with high quality and as soon as is practicable.During the manufacturing of the molds the advanced technological processes are widely used:

profile and coordinate grinding; electrophysical processing; processing by synthetic diamonds;

Volumetric hot brass forging

Our company accepts orders for volumetric hot brass forging for the machine-building enterprises, companies of automotive and electrical industry, oil and gas industry and other organizations including.

We are constantly expanding the range of our customers and through continuous quality control of the finished product their number is increasing every year.Quality control is carried out at all stages of production which explains the low level of the defects of our products.The production capacity of the company allows producing parts both for the ready standard projects and for new projects according to individual orders.

To forge the brass we use the universal forging presses with big

СNС machining of the brass parts

An important advantage of our production is the process automation of brass workpieces machining on the machines with CNC. It makes possible to process the whole range of products that can be made on universal machines corresponding types.

Automatic processing of the parts on CNC machines ensures the stability of the quality and identity of the produced units of the whole lot, as the negative factors that occur during manual operation are excluded. We use standard and special cutting tools during the processing.The cutting tools must be with high accuracy and stiffness, quick changing,

durable and reliable, allowing us to perform all major types of surface treatment of the parts.

Parts assembling and quality control

The final step in the manufacturing process of brass products is the assembling of products and output quality control followed by packaging. The technological process of assembling is determined by the design of the product.

Particular attention is paid to the correct assembly of the combination of components, compliance with the axial and radial clearances, tightening the thread connections with a certain force and ensuring leak resistance of mating parts with special gaskets and sealants. Product quality control in a separate process that allows to respond quickly the possible deviations in compliance

of the ready products quality to the requirements of the standards or techn

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Opportunities

Production capacities of our company are guaranteed by its own manufacturing facilities, an established source of raw materials, modern high-precision equipment and qualified personnel, engaged in the production of brass products. New customers and customers who come to us again and again is the best proof that we are producing brass products of appropriate quality.
Our own brass melting division with laboratory for the analysis and selection of metal samples ensures the qualitative composition of the metal, which subsequently goes to the manufacturing of products. Our melting division allows producing brass rods (billets) of various sections on the basis of all the production requirements.
Our company’s designers create 3D models of molds for future brass products, after that they are made of high-strength steels using machining centers with CNC (computer numerical control) and quenched (strengthen) on the thermal station. Own production of molds can quickly make any necessary work tool and have a low cost product when it is high quality.
The forging shop works with ready-made molds where powerful forging presses make the brass part by one stroke - it is a major advantage over other technologies for the production of brass parts made by casting or sintering powder. At the time of forging the heated workpiece up to 900 degrees Celsius occurs the firming material, which subsequently ensures high strength and accuracy of shape of the part as well as a long service life of the finished product.
Machining of the forged parts is made on modern machines and automatic lines, which allows quick adjusting the equipment for the production of the new products. This is very important when the customer needs to produce nonstandard brass parts.
After assembly and quality control finished brass parts are packed in a sealed polyethylene packaging and boxes made of recycled cardboard.

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